Botila txiki puntako formako hodiak likidoak betetzeko kapturak etiketa lerro pertsonalizatuak E likido betegarriko tapa labeleko makineria

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Product Overview for model NPACK-50G small bottles filling capping labeling line

Suitable for the applications of 5-100ml liquid filling and sealing in pharmaceutical industry, the YX-50G Small Dose Liquid Filling Machine is with reasonable structure, high precision indexing table for filling, capping, cap pressing，precision peristaltic pump filling; The machine is controlled by the PLC with the advantage of easy operation and maintenance. There is the system for functioning as no filling without bottles feeding, no plugging without bottles sensoring, no capping without pluggers. The filling line, made of the stainless steel as its platform for working ,is in line with GMP standard. The machine controlled by pneumatic and electric dual system in the machine adopts the mechanical transmission, which can transmit the power in stable and lower power-consumption plus the accurate positioning features .The filling line is especially used in the mass production .

Application of machine filling line :

II. Main Technical Parameter of filling capping labeling line :

Model NPACK-50G
Filling Volume 1-150ml
Output 30-50 Bottles/min
Filling Precision less than ±1%
Power Supply 220V/50Hz (customized according to customer's requirements)
Capping Rate more than 99%
Stoppering rate more than 99% Labeling rate more than 99%
Air Supply 1.3 m3/h 0.4-0.8Mpa
Power 2.0 kw
Weight 650 kg
Dimension 6000*3200*1750mm

Basic configuration of Filling line

Spare parts for filling monoblock

III.Main parts &working principle

Bottles caps &inner plugger vibrator

1. The machine is constituted of such parts as conveyor belt, sketch of machine, vibrator for bottles & caps, peristaltic pump etc.

2. Prepare sufficient bottles, plugs, caps and liquid. The plugs and caps shall fill fully the vibrating tracks and at the plugging and capping work stations. The bottles are to be delivered by conveyor belt to the indexing star wheel, then the bottles will be delivered intermittently by the indexing star wheel to the filling, plugging and capping positions.

3. The liquid is to be sucked in by the peristaltic pump and then delivered by the silicone tubes. Finally the liquid will be filled into the bottles by the needle tubing which are moving automatically up and down. For each moving up and down the needle tubes, two cycles of filling is done. The filling is completed by the cyclic insertion of filling nozzles into the bottles. With no-bottle detecting photoelectric eye ,if there is no bottles on the work station, the peristaltic pump stops work as no bottles can be detected.

4. The plug vibrating bowl delivers the plugs to the plug inserting station, meanwhile the filled bottles are transferred intermittently by the indexing star wheel to the position under the plugging station.

5. Then the cylinder drives the plug inserter to dive downward and push the plugs into the bottles. The plug inserted bottles will be transferred by the indexing star wheel to the cap falling and capping stations

6. The capping head spins and moves up and down as a whole. When the bottles stop under it, the downward capping head clutches the caps and finishes capping. With plug detecting photo-electric eye, once there is no bottles on station or there is bottle but no cap, then the cap pressing mechanism will stop motioning as no inner plugs can be detected. By doing this, the finished product can be avoid being without inner plugs. The capping is mainly achieved by the up and down spinning motions,

The capped bottles are delivered to the end of machine and the next cycle is ready.

Maintenance

1 、 Makina alda dadin eta makinaren funtzioa optimizatzeko egiaztatu eta mantendu behar da;

Ihe working machine should be maintained every three month; The bearing and gear transmission part must be lubricated with the grease; The lubrication must be done periodically; The slide way oil (N68) should be added into the part like reciprocating mechanism motion or lifting two times every day; The automobile oil(N68) should be added into the rotary or swinging parts; Every half month add the grease into the cam slot; Every month one time for oil nozzle by adding the grease;

2 Inoiz ez erabili metalezko tresnarik osagaiak edo moldeak bezalako piezetan itsatsitako gainazala kolpatzeko edo zuritzeko.

3. Makina denbora luzez gelditzen bada, gehitu lubrifikatzeko koipea transmisio edo errodadura bezalako zatietan; Era berean, tratatu makina ur-babesarekin。

4.Never put any objects on the machine lest it damage the machine.

5. Garbitu osagaien barruan hautsa aldian-aldian, egiaztatu torloju guztiak eta konpondu solteak dituen torlojuak.

6. Egiaztatu terminaletan torlojuak kableatu behar direla une jakin batean eta ziurtatu torlojua finkoa dela;

7. Egiaztatu kable elektrikoetatik luzatutako kable bidezko estazioren batean geltoki solteren bat dagoela; Pieza solteegia bada, berriro torlojua konpondu, ihes elektrikoa sor dezakeen isolamendu geruzaren urradura edo kalteak ekiditeko;

8. Egiaztatu erraz gastatutako patsak eta aldatu kaltetua puntualki;

Packaging & Transportation

Inoiz ez ezazu makina horizontalki edo zuzen behera; Makina oina desegin eta makina osoa crateraren hondoarekin konpondu. Makinak zakarrontzian egon behar du kargatik edo astindu estaziotik askatu gabe.

Makinaren paketatzeak neutroa izan behar du; Makina mugitzean, erabili orga jasotzailea edo garabia eta eraman ezazu makina behetik mugimendu egonkorrean; Ohartu irudian beheko irudian; makina altxatzean eta kulunkatzean garabia ez da baimendu behar makinarekin harremanetan jartzea. Konpondu makina 4pcs M16X200 torlojuekin eta lotu garabiak eta makinak altxatzeko eta biratzeko. Bitartean, makinaren azpian dauden babes-objektuak estutzeko. Erabili estruktura behar izanez gero altxaera egonkorrerako (irudian behean ikusten den moduan)

Kaiola deskonprimitu baino lehen, egiaztatu kaxan kalteak egonez gero; Karreran kalteren bat gertatuz gero, ez ireki kutxa eta harremanetan jarri berehala bidalketarekin; Bidali langileen azterketen azpian crate irekitzea eta erregistratu prozesua;

Segurtasunari dagokionez, orga jasotzailearen lurretik distantzia 1 m baino gutxiago mantendu behar da; Makina mugitzen duen garabia erabiliz gero, distantzia 2metrotik 2,5 metrora mantendu behar da